PS-003 Theme: Automation, Robotics & Material Handling

Automated Loading and Unloading System for Fragile Foundry Cores

Problem Overview

Loading and unloading foundry cores between production and subsequent processes requires careful handling because cores are fragile and geometrically complex. Manual handling creates operator dependency, ergonomic concerns and variation. The challenge is to automate safe transfer and accurate positioning while preventing damage and maintaining production cycle time.

Industrial Context & Background

Automation / Robotics / Material Handling

Technical Requirements

1) Suitable gripping mechanism
2) Accurate positioning
3) Safety interlocks
4) Reliable repetitive operation
5) Integration with existing equipment

Suggested Technology Stack: Robotics/Cobotics; Gripper Design; Sensors; Machine Vision; PLC

Expected Solution & Prototype

1) Reduced manual handling
2) Damage-free transfer
3) Consistent positioning
4) Better safety and ergonomics
5) Cycle-time-compatible operation

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Reference Materials
Round 1 Idea Template