Smart Converter Shell Temperature Monitoring and Alert System
Problem Overview
Converter shell temperature is currently measured periodically using a handheld temperature gun and recorded manually. This is time-consuming, prone to missed entries and does not provide continuous trends. The challenge is to automatically measure, record and monitor shell temperature in real time, provide digital traceability and alert users to abnormal conditions.
Industrial Context & Background
Industrial IoT / Predictive Maintenance / Foundry
Technical Requirements
1) Non-contact/reliable sensing
2) Foundry-environment suitability
3) Configurable limits
4) Data logging
5) Local/remote alerts
Suggested Technology Stack: Temperature Sensors/Thermal Sensing; IIoT; PLC/Edge Device; Dashboard
Expected Solution & Prototype
1) Continuous temperature monitoring
2) Real-time display
3) Historical trend charts
4) Abnormal-temperature alerts
5) Digital traceability
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