PS-009 Theme: Automation, Robotics & Material Handling

Battery-Operated Smart Trolley for Pattern Transportation

Problem Overview

Heavy patterns, moulds and dies need to be transported within the foundry/manufacturing facility. Manual movement increases physical effort and material-handling risk. The challenge is to design a safe, manoeuvrable and cost-effective battery-operated trolley suitable for industrial aisles and heavy pattern movement.

Industrial Context & Background

Material Handling / Mechanical Design / Electrification

Technical Requirements

1) Appropriate load capacity
2) Braking and safety features
3) Suitable turning radius
4) Battery endurance/charging indication
5) Robust industrial construction

Suggested Technology Stack: Electric Drive; Battery System; Mechanical Design; Safety Sensors optional

Expected Solution & Prototype

1) Reduced manual handling
2) Safe pattern transport
3) Improved movement efficiency
4) Ergonomic operation
5) Rechargeable electric drive

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Reference Materials
Round 1 Idea Template