CED Coating Wagon Alarm, Error and Production Analytics through SCADA
Problem Overview
CED coating wagon error and alarm history and production information require improved digital visibility for troubleshooting and performance analysis. When records are not centrally captured, recurring faults and their production impact are difficult to analyse. The challenge is to implement or prototype a SCADA-based monitoring system that captures wagon status, alarms, errors and production data and provides historical reports and actionable trends.
Industrial Context & Background
SCADA / Coating Process / Maintenance Analytics
Technical Requirements
1) Integrate available PLC/wagon signals
2) Alarm code/time/duration logging
3) Production counter/status
4) User acknowledgement where appropriate
5) Historical trends and filters
6) Secure SCADA access
Suggested Technology Stack: SCADA; PLC Integration; Historian/Database; HMI; Analytics
Expected Solution & Prototype
1) 100% selected wagon alarms/errors digitally logged
2) Alarm frequency and duration automatically calculated
3) Production quantity/status integrated with alarm history
4) Top recurring alarms and downtime contribution identified
5) Mean response/closure time measurable where acknowledgement is used
6) Daily/weekly/monthly production and alarm reports generated automatically
Team Selection
Register or log in with your team leader account to select this problem statement.
Log In to Select Register Team